Bridging the gap between Design and Manufacturing

The design of metallic components often faces a critical challenge: the lack of integration between the design phase and manufacturing processes. Designers frequently lack detailed knowledge of specific manufacturing methods, knowledge traditionally acquired only through hands-on experience in production. This gap limits the ability of engineers to achieve the ideal "first part is the right part" approach and places an unrealistic expectation on them to master a wide range of expertise.

In this webinar, hosted by Synera, Tecnalia will delve into how advanced computational models and holistic design tools can address this challenge. We will present an innovative platform developed by Tecnalia that integrates predictions for microstructure, material properties, and the operational performance of metallic alloys based not only on composition but also on the manufacturing process. Leveraging Synera’s automation and interconnectivity capabilities, we can seamlessly combine alloy design/material properties prediction with structural optimization techniques, such as bio-inspired design and topology optimization, to create components tailored to their functional requirements while incorporating manufacturing constraints to minimize defects.

Additionally, we will introduce eCAST, an Add-in developed within Synera, which integrates with CAM tools to predict the optimal casting system design based on various success criteria without having to rely on the expertise of the foundry operators. Furthermore, we will demonstrate Tecnalia’s ability to bring these designs to life through the manufacturing of prototypes. The session will conclude with a practical example: the optimized design and fabrication of a thermal management component made of cast aluminum.

Key Takeaways:

• Discover Custom Alloy Design: Learn how to create materials tailored to specific manufacturing processes and operational requirements. ‍
• Explore Process Automation in Action: See how Synera integrates with advanced material design workflows to optimize component development. ‍
• Industry Insights: Understand how these methods apply to aerospace, automotive, and energy industries for enhanced innovation and efficiency. ‍
• Real-World Case Study: Dive into the design of a cast aluminum thermal management component and its application in manufacturing. ‍
• Overcome Common Challenges: Gain strategies to address workflow bottlenecks, enhance cross-disciplinary collaboration, and integrate advanced tools effectively.

Who is this webinar for:

• Materials Engineers looking to advance alloy design and customization. ‍
• Additive Manufacturing Specialists focused on optimizing workflows and material properties. ‍
• Heads of R&D or Innovation aiming to streamline product development and drive efficiency. ‍
• Process Engineers seeking to integrate cutting-edge computational tools into their operations. ‍
• Design Engineers interested in the intersection of material science and process automation.